{"id":62233,"date":"2025-03-05T10:02:22","date_gmt":"2025-03-05T09:02:22","guid":{"rendered":"https:\/\/www.hiperbaric.com\/?p=62233"},"modified":"2025-03-05T10:02:22","modified_gmt":"2025-03-05T09:02:22","slug":"hot-isostatic-pressing-hip-technology-improves-critical-aerospace-components","status":"publish","type":"post","link":"https:\/\/www.hiperbaric.com\/en\/hot-isostatic-pressing-hip-technology-improves-critical-aerospace-components\/","title":{"rendered":"Hot Isostatic Pressing (HIP) technology improves critical aerospace components"},"content":{"rendered":"<p><strong>Hiperbaric&#8217;s HIP equipment increases the fatigue strength and eliminates porosity of high-performance components manufactured by AM.<\/strong><\/p>\n<p><!--more--><\/p>\n<p><a href=\"https:\/\/www.hiperbaric.com\/en\/hip-technology\/\">Hot Isostatic Pressing (HIP)<\/a> is a manufacturing process used for densification of both metallic and ceramic components. It is a technology based on the simultaneous application of high pressure (up to 2,000 bar) and high temperature (up to 2,000 \u00b0C) through an inert atmosphere (usually argon gas) in order to densify and improve the mechanical properties of critical components for the most demanding sectors such as aerospace, medical-prosthetics, energy and defense.<\/p>\n<p>\u201cHIP is a technology with multiple synergies between the most commonly used industrial manufacturing techniques,\u201d explains \u00d3scar Meabe, Hiperbaric&#8217;s Materials Engineering expert. The elimination of shrinkage in casting or injection molding processes, the manufacture of <strong>Near Net Shape<\/strong> components in powder metallurgy, the joining of materials with dissimilar properties by <strong>Diffusion Bonding<\/strong> or the densification of parts manufactured by additive manufacturing are some of its applications. \u201cIt can be said that it is an enabling technology, which makes it possible to make the leap from components with <strong>standard<\/strong> properties and uses to applications that require the highest performance,\u201d he explains.<\/p>\n<h2>HIP improves components manufactured by AM<\/h2>\n<p>Additive manufacturing is a technology that, thanks to its flexibility, compatibility with a wide range of materials and geometric freedom in design, has positioned itself as a key manufacturing process in the most advanced industries. However, it presents a series of intrinsic defects in the process, such as porosity, lack of fusion, anisotropy, etc.<\/p>\n<p>\u201cThanks to <strong>HIP technology it is possible to densify and eliminate internal porosity<\/strong>, increasing the fatigue strength and mechanical properties of the material. On the other hand, the directionality of the material (anisotropy) is eliminated, providing a <strong>more isotropic and homogeneous material<\/strong>, reducing dispersion in manufacturing and obtaining a more predictable material,\u201d says Meabe.<\/p>\n<figure id=\"attachment_62214\" aria-describedby=\"caption-attachment-62214\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-62214\" src=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-300x161.jpg\" alt=\"\" width=\"800\" height=\"430\" srcset=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-300x161.jpg 300w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-1024x550.jpg 1024w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-768x413.jpg 768w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-1536x825.jpg 1536w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-1260x677.jpg 1260w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-630x338.jpg 630w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-420x226.jpg 420w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-840x451.jpg 840w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1-315x169.jpg 315w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen1.jpg 1709w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-62214\" class=\"wp-caption-text\">Illustration 1. Internal porosity before and after a HIP process on an aerospace component manufactured in 3D printing in a copper alloy.<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<h2>Operation of Hiperbaric HIP technology<\/h2>\n<p>Since its origin in the 1950s for the manufacture of nuclear fuel element assemblies by diffusion bonding, HIP technology has been evolving, adapting to the needs of new materials and their requirements.<\/p>\n<p><strong>Hiperbaric&#8217;s innovation and experience<\/strong> in high pressure processing has enabled the manufacture of modern HIP equipment, improving performance and reducing costs. Its coiled vessel technology not only has advantages from a safety and reliability point of view, such as increased service life or the <strong>\u201cleak before break\u201d design<\/strong> that avoids catastrophic failures, but also <strong>provides advantages from a thermodynamic point of view<\/strong>. Being a coiled vessel, the cooling channels can be placed very close to the vessel wall and therefore very close to the hot zone, allowing the vessel to act as a heat exchanger, enabling fast cooling (<strong>Fast Cooling<\/strong> technology) inside the equipment.<\/p>\n<p>Through a fan and valves located in the lower part of the oven, forced convection is activated by circulating the hot gas through a heat exchanger located in the upper cap, which exits and descends in contact with the wall of the vessel (which is cooled) and re-enters the oven.<\/p>\n<figure id=\"attachment_62217\" aria-describedby=\"caption-attachment-62217\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-62217\" src=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-300x220.jpg\" alt=\"\" width=\"800\" height=\"585\" srcset=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-300x220.jpg 300w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-768x562.jpg 768w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-630x461.jpg 630w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-420x307.jpg 420w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-840x615.jpg 840w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2-315x231.jpg 315w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Imagen2.jpg 947w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-62217\" class=\"wp-caption-text\">Illustration 2. Hiperbaric hot isostatic pressing equipment. Model 20HIP for R&amp;D and technology centers.<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>\u201cThe <strong>ability to rapidly cool<\/strong> within the HIP equipment, in addition to the obvious advantages in terms of increased productivity, reduced production times and energy consumption, which translates into savings, has a number of advantages from the point of view of the material, improving the microstructure and physical properties,\u201d says \u00d3scar Meabe. Thanks to rapid cooling, it is also possible to carry out heat treatments within the same equipment, opening the door to combined cycles <em>(Combined HIP &#8211; Heat Treatment, CHIP-HT).<\/em><\/p>\n<p>The possibility of carrying out combined heat treatments is very attractive for processing special materials such as nickel-based superalloys, \u201cof great interest to the aerospace sector, or precipitation-hardened steels, where the properties achieved after heat treatment are of great relevance to the defense sector,\u201d he explains.<\/p>\n<figure id=\"attachment_62226\" aria-describedby=\"caption-attachment-62226\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-62226\" src=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-300x101.jpg\" alt=\"\" width=\"800\" height=\"268\" srcset=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-300x101.jpg 300w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-1024x343.jpg 1024w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-768x258.jpg 768w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-1536x515.jpg 1536w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-1260x423.jpg 1260w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-630x211.jpg 630w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-420x141.jpg 420w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-840x282.jpg 840w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3-315x106.jpg 315w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-3.jpg 1920w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-62226\" class=\"wp-caption-text\">Illustration 3. HIP plus combined heat treatment within the same HIP equipment. 17-4PH martensitic stainless steel (left), Haynes\u00ae 282 nickel-based superalloy (right)<\/figcaption><\/figure>\n<h2>HIP, state-of-the-art technology for the aerospace industry<\/h2>\n<p>Thanks to Hiperbaric&#8217;s fast cooling HIP technology, it was possible to perform a HIP cycle on a part fabricated by Additive Manufacturing on a copper alloy <strong>developed by <a href=\"https:\/\/www.nasa.gov\/\">NASA<\/a><\/strong>, GRCop-42. \u201cThis copper-chromium-zirconium alloy with high conductivity and strength, reinforced by dispersion, is used in high heat flux applications, such as liquid propulsion rocket engine combustion devices,\u201d he explains.<\/p>\n<p>The component, printed using AM by <strong><a href=\"https:\/\/aenium.es\/\">Aenium Engineering S.L.<\/a><\/strong>, and owned by <strong><a href=\"https:\/\/pangeaaerospace.com\/\">Pangea Aerospace<\/a><\/strong>, is an <strong>aerospike<\/strong> engine that was successfully tested for ignition. This component was processed at Hiperbaric&#8217;s HIP Innovation Center in the city of Burgos, where the company has HIP equipment for testing with expert advice. This is the only test center with HIP technology located in southern Europe.<\/p>\n<figure id=\"attachment_62223\" aria-describedby=\"caption-attachment-62223\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-62223\" src=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-300x91.jpg\" alt=\"\" width=\"800\" height=\"243\" srcset=\"https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-300x91.jpg 300w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-1024x311.jpg 1024w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-768x233.jpg 768w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-1536x466.jpg 1536w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-1260x383.jpg 1260w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-630x191.jpg 630w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-420x128.jpg 420w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-840x255.jpg 840w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4-315x96.jpg 315w, https:\/\/www.hiperbaric.com\/wp-content\/uploads\/2025\/03\/Combo-HIP-blog-ilustracion-4.jpg 1920w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-62223\" class=\"wp-caption-text\">Illustration 4. Aerospike engine at the Hiperbaric facility prior to processing (left). Ignition test (right).<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>At <a href=\"https:\/\/www.hiperbaric.com\/en\/innovation-and-quality\/\">Hiperbaric<\/a>, world leaders in the manufacture of high pressure technology applied to various sectors, we have extensive R&amp;D know-how developed over the last 25 years. Based in Burgos, we design and develop Hot Isostatic Pressing (HIP) technology and have the most reliable range of equipment on the market.<\/p>\n<p>To learn more you can <a href=\"https:\/\/www.hiperbaric.com\/en\/contact\/\">contact us here<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Hiperbaric&#8217;s HIP equipment increases the fatigue strength and eliminates porosity of high-performance components manufactured by AM.<\/p>\n","protected":false},"author":17,"featured_media":62249,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"inline_featured_image":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":"","_wp_rev_ctl_limit":""},"categories":[247,252],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Hot Isostatic Pressing (HIP) technology improves critical aerospace components - 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